Zach Edwards LLC
Manufacturing · Custom software

Laser Metal Fab

A job shop whose quoting ran on callbacks now prices a real CAD file in the browser — geometry read, folds unfolded, parts nested, cost returned.

Laser Metal Fab — built by Zach Edwards LLC
ClientLaser Metal Fab
WhereTwin Falls, Idaho
SectorPrecision laser cutting & metal fabrication
Our roleWebsite rebuild + instant 3D quoting engine
The problem

What the business was actually dealing with

Laser Metal Fabrication is a fiber laser cutting, sheet and tube fabrication, welding and assembly shop serving contractors and manufacturers across southern Idaho.

Quoting was a manual, human, back-and-forth process: a customer sent a file, then waited for a callback. The existing site was on Wix and did nothing to shorten that loop.

What we built

The work

Under the hood

What the quoting engine actually does

This is the part that is genuinely custom software rather than a web page. It runs in the browser, on the customer’s own file.

Reads real CAD, three ways

DXF is parsed by a dependency-free geometry engine that flattens every entity to a polyline, stitches closed loops and detects holes — lines, polylines, circles, arcs, ellipses and splines. STEP and IGES are read through an OpenCASCADE WebAssembly build. STL is read in both ASCII and binary form.

Finds the bends by itself

Fold lines are counted straight off the tessellated geometry — the panels either side of a fold are identified and the bend angle is derived from the geometry between them, whether the bend is radiused or sharp. Nobody types in a bend count.

Unfolds the part flat

A rigid mid-surface unfold rotates every panel about its bend hinge until the whole part lies in one plane, producing the developed flat pattern the machine would actually cut.

Nests parts on a sheet

Multiple parts are packed onto one sheet by a first-fit-decreasing shelf algorithm — tallest first, laid along horizontal shelves, starting a new shelf and then a new sheet as each fills.

Prices it against live material rates

Material cost is computed from net area, thickness, density and quantity against a live price feed, with the shop’s own locked overrides taking precedence and a confirmed fallback price underneath, so a quote can never fail to return a number.

How you can check this yourself

Open lasermetalfab.com and view source. Rospuek is named as creator in the site’s own schema.org markup, and credited in the footer. That is the whole proof — it takes about ten seconds and it does not depend on us telling you anything.

More work

Have something like this?

If any of the above looks like a problem you have, the fastest path is a short call — or tell Remi what you need and she will write the brief.